At BHD Storage Solutions, we specialize in high-quality heavy-duty industrial pallet racks tailored to your warehouse needs. As experienced pallet racking manufacturers and suppliers, we provide durable, cost-effective solutions, whether you’re upgrading storage or building from the ground up. Let us help you maximize space and streamline operations.
Every warehouse has its own flow, and your racking should match it. That’s why we craft custom pallet & teardrop racking layouts that align perfectly with your space, product type, and operational needs. Whether it’s light-duty or heavy-duty, we build it to last.
As reliable pallet racking manufacturers, we offer more than just materials; we deliver expertise. From design to delivery, our team ensures seamless integration into your facility, helping you reduce clutter, improve access, and boost productivity from day one.
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Get in touch with our friendly team today to explore how BHD can help to maximise your business’ potential. For additional product information / brochures and tailored quotations
When it comes to storage, one-size-fits-all doesn’t cut it. That’s why we take the time to understand your workflow before recommending the ideal racking setup. Our racking systems offer flexibility, quick assembly, and compatibility with most warehouse configurations. As a trusted teardrop racking supplier, we provide scalable solutions that integrate seamlessly with your existing equipment.
We’re not just pallet-racking suppliers, we’re partners in your success. Whether you’re expanding an existing facility or starting fresh, as a teardrop racking manufacturer, we deliver innovative, scalable solutions, including tailored custom pallet racking layouts, backed by decades of industry experience. At BHD Storage Solutions, we help you make the most of every square foot.
At BHD Storage Solutions, we supply pallet racking systems across the United States with stocked inventory, fast shipping, and scalable pricing for projects of all sizes.
Our teardrop racking systems are designed for versatility and strength. With easy adjustability and quick installation, they’re a go-to choice for warehouses that need flexible, long-term storage options.
At BHD Storage Solutions, we manufacture systems that grow with your business. Whether you’re storing pallets, cartons, or specialty items, our custom racking configurations ensure stability and efficiency. We’re here to simplify your storage, one upright and beam at a time.
Durability is at the core of everything we manufacture. BHD Pallet Racking is a fully adjustable and modular system, offering custom pallet racking layouts that provide maximum flexibility and allow additional bays to be added at any time. Our pallet racking systems are constructed from high-quality steel and designed to handle heavy loads without compromising safety or performance. We also offer custom pallet racking layouts tailored to fit your specific space and operational needs, ensuring maximum efficiency and durability.
From initial consultation to final installation, we’ve got your back. Whether you need Wire Deck, Cantilever Rack, or other racking solutions, our team is here to provide the right system for your needs. Ready to upgrade your storage system with trusted pallet racking manufacturers? Contact BHD Storage Solutions today, and let’s build a smarter, safer warehouse together.
As a trusted BHD Storage Solutions, we go beyond standard supply by delivering engineered, ready-to-install systems backed by inventory, expertise, and execution.
Our pallet racking systems are built from high-strength steel using controlled manufacturing processes, ensuring consistent quality, durability, and load performance across every project.
With a dedicated inventory center in Atlanta, we maintain large stock levels to reduce lead times and support rapid deployment across the U.S.
We provide complete layout design and engineering guidance tailored to your facility, helping ensure compliance with safety standards and optimal space utilization.
Understanding the difference between starter units and add-on units is essential when planning a pallet racking layout. These components determine how your system is built, expanded, and priced.
A starter unit is a complete pallet rack bay that can stand on its own.
| Feature | Starter Unit | Add-On Unit |
|---|---|---|
|
Uprights |
2 frames |
1 frame |
|
Standalone Use |
Yes |
No |
|
Position in Layout |
First bay |
Extends a row |
|
Cost |
Higher (more steel) |
Lower (shared upright) |
|
Expansion |
Starting point |
Used for continuous runs |
BHD TEARDROP PALLET RACK IN STOCK
Step beam- 3 rivets
4”x 16Ga
L96″
4027 lbs
Orange RAL2004
Step beam- 3 rivets
4.5”x 16Ga
L96″
5216 lbs
Orange RAL2004
Frame with 3”x 5”
bolt-on baseplate
3″x3″14Ga
H16’x D42″
21,780lbs
Green RAL6000
Frame with 3”x 5”
bolt-on baseplate
3″x3″14Ga
H20’x D42″
21,780lbs
Green RAL6000
H bracing
37x24x1.5
D42”
—
Green RAL6000
D bracing
37x24x1.5
D42”
—
Green RAL6000
BHD Pallet Racking is the most common storage solution for all palletised goods from light to extra heavy duty pallets that will increase your storage capabilities. BHD Pallet Racking also provides you with access to each pallet within the pallet racking system to provide a quick pallet retrieval operation and can be used with virtually any type of forklift including counterbalance and reach trucks.
BHD Pallet Racking is a fully adjustable and modular system that can provide maximum flexibility and have additional bays added at any time. The pallet racking beams can be moved up or down as well as have extra beam levels removed or added easily without any tools required to suit all your storage requirements.
Our heavy-duty industrial pallet racks are engineered for high-capacity storage, demanding warehouse environments, and code-compliant installations.
| Specification | Standard Range | Details |
|---|---|---|
|
Beam Gauge |
14-ga to 10-ga steel |
Thicker steel beams provide higher load capacity and reduced deflection |
|
Max Bay Load Capacity |
Up to 30,000 lbs per bay |
Total load across all beam levels within a single bay |
|
Beam Capacity (per level) |
2,000 – 9,000+ lbs |
Depends on beam length, gauge, and connector design |
|
Upright Capacity |
15,000 – 35,000+ lbs |
Based on frame height, depth, and bracing configuration |
|
Seismic Compliance |
Designed for various seismic zones |
Engineered layouts available to meet local seismic requirements and permitting |
|
Finish Options |
Powder-coated, Galvanized |
Powder-coat for indoor use; galvanized for outdoor or high-moisture environments |
Understanding the difference between standard and heavy-duty industrial pallet racks helps ensure your system matches load requirements, usage intensity, and long-term performance.
| Feature | Standard Pallet Rack | Heavy-Duty Industrial Pallet Rack |
|---|---|---|
|
Beam Gauge |
Typically 16-ga to 14-ga |
14-ga to 10-ga (thicker steel) |
|
Load Capacity (per level) |
2,000 – 4,000 lbs |
4,000 – 9,000+ lbs |
|
Max Bay Capacity |
Up to ~20,000 lbs |
Up to 30,000+ lbs |
|
Upright Thickness |
Lighter gauge steel |
Heavier structural frames |
|
Durability |
Moderate use |
High-impact, high-throughput environments |
|
Seismic Capability |
Limited/basic |
Engineered for seismic zones and permitting |
|
Finish Options |
Powder-coated (indoor) |
Powder-coated or galvanized (indoor/outdoor) |
|
Best Use Case |
Light to medium warehouse storage |
Industrial, manufacturing, bulk storage, heavy loads |
|
Lifespan |
Standard duty cycle |
Longer lifespan under heavy use |
Teardrop-style racking is the most widely used system in the U.S., and many manufacturers follow this design, making components interchangeable across brands.
Standard heavy-duty industrial pallet racks are available in multiple configurations to match pallet size, load requirements, and warehouse layout. Typical dimensions and capacities are shown below.
| Component | Standard Options | Details |
|---|---|---|
|
Upright Heights |
8′ – 24′ (common range) |
Supports multiple beam levels; selected based on ceiling height and forklift reach |
|
Upright Depths |
36″, 42″, 48″ |
Sized to match pallet depth and ensure proper load overhang and stability |
|
Beam Lengths |
96″, 108″, 144.” |
Determines the number of pallets per level (2–3 pallets typical) |
|
Beam Capacity (per level) |
2,000 – 9,000+ lbs |
Varies by beam size, steel gauge, and span |
|
Upright Capacity (per frame) |
15,000 – 35,000+ lbs |
Depends on frame design, height, and load configuration |
|
Bay Capacity (per section) |
20,000 – 40,000+ lbs |
Total load across all beam levels within a bay |
|
Finishes |
Powder-coated, Galvanized |
Powder-coat for indoor use; galvanized for outdoor or high-moisture environments |
At BHD Storage Solutions, our industrial pallet rack systems are engineered to maximize your facility’s vertical capacity, often reaching 20 feet or more, depending on structural clearance and safety requirements. We design and manufacture metal pallet racks, selective pallet rack configurations, and structural pallet rack systems that meet or exceed local regulations. Each installation is customized to optimize usable space, ensure stability under heavy loads, and deliver long-term performance across diverse industrial environments.
Yes. Our teardrop pallet rack systems are engineered for quick installation and effortless dismantling, requiring minimal tools. Each rack uses standardized components that allow fast adjustments and reconfiguration to match changing warehouse needs. Optional wire decks and shelves can be added or removed with ease, offering a flexible, modular design ideal for expanding or relocating operations. This efficiency makes our systems a preferred choice for businesses that prioritize adaptability and long-term performance.
Our pallet racks are engineered for heavy-duty performance, with each level capable of supporting thousands of pounds depending on the style, configuration, and beam spacing. As experienced pallet racking manufacturers, we help customers select systems that align with specific weight capacities and warehouse layouts. Whether you need a push-back design for high-density stock or an interchangeable system to adapt to changing inventory, we ensure every rack is properly reinforced at the center line and built to meet safety standards without compromise.
Yes. At BHD Storage Solutions, we manufacture pallet racks that comply with all ANSI and RMI industry standards to ensure maximum safety and reliability. Each upright and bolt connection is precision-engineered to handle heavy-duty use with forklifts, maintaining structural integrity across demanding warehouse environments. Our systems can integrate wire decks and other key components to enhance load stability and protect inventory, giving businesses confidence in every storage solution we deliver.
As pallet racking suppliers, we support both small and large orders. There is no strict minimum; orders can range from a single bay to full warehouse systems, depending on your project requirements.
Yes. As experienced pallet racking suppliers, we offer drop shipping directly to your job site or customer location, helping streamline logistics for contractors, dealers, and multi-location businesses.
Yes. We provide installation support through experienced crews and can assist with planning, layout, and on-site setup to ensure your pallet racking system is installed safely and efficiently.
Yes. We regularly support bulk orders and multi-location rollouts with consistent inventory, coordinated shipping, and volume-based pricing to meet large-scale project needs.
